Small Batch Electronic Assembly Services

We produce between 800 and 1,000 unique electronic assemblies every year. Typically, 25% of these are new to the market or our operation—that’s a lot of churn. And it’s a big reason why we understand small batch electronic assemblies better than anyone—and why we’re known as the small batch experts. Contact us to find out what combination of services below will best meet your specific small batch needs.

Built-In Services

• Simple or complex assemblies
• Assemble to IPC-610 Class II
• Surface mount and thru-hole components (in any combination)
• Ball grid arrays, micro BGAs, and 0201 placements
• Recommended printed circuit board panelization (for efficiency)
• Wiring and cable harnesses
• Full-box builds
• Custom control panels
• RoHS compliant and non-RoHS assemblies
• Standard ESD packaging
• Formal launch/kickoff process
• Formal review/postmortem process
• Rigorous engineering change order process
• Management of client residual inventory
• Supply chain/inventory planning/Kanban

Optional Services

• Assemble to IPC-610 Class III
• Equipment programming(surface mount, automated optical inspection, etc.)
• Special and certified testing (including UL, etc.)
• X-ray
• Environmental chamber testing
• Limited machining of parts
• Loading/programming of integrated circuits
• Conformal coating (manual and automated)
• Custom potting/encapsulation
• Product upgrades
• Full-service repairs
• Client-specified packaging
• Custom labeling
• Writing of assembly and test procedures
• Conversion to RoHS compliance support
• Labor-only production
• Design/assembly of functional test fixtures
• Management of client-supplied inventory
• Partner transition to “large batch” CMs (as required)

Certifications

• Certified to ISO 9001:2008 with Design
• UL certified control panel shop